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Parts List & Assembly Hierarchy

COMPONENTS & BUILD ORDER
 

1. PCB ASSEMBLY
 

  • 1 × LED American flag PCB PRO-KIT-01

  • 88 × Red 5 mm through-hole LEDs 

  • 128 × White 5 mm through-hole LEDs

  • 12 × Blue 5 mm through-hole LEDs

  • 37 × 510 Ω resistors – 1206 SMD 

  • 1 × SS34 Schottky diode – SMA package 

  • 1 × 1206 ceramic fuse, 1 A, ≥ 50 V DC rating

  • 1 × self-adhesive strain-relief / cable clamp (peel-and-stick)

  • 1 × small zip tie (for wire securing)
     

2. ENCLOSURE WIRING SUB-ASSEMBLY (build this second)

 

  • 1 × one-piece open-face enclosure (E1)

  • 1 × panel-mount 2.1mm DC barrel jack pre-wired (center positive)

3. FINAL MECHANICAL ASSEMBLY (last step – everything comes together)

  • Completed PCB assembly (from step 1)

  • Completed enclosure power wiring (from step 2)

  • 4 × M3 × 35 mm pan-head/button-head screws

  • 4 × M3 hex nuts (standard 2.4 mm thick) 

  •  PSU 24 V DC ±5 %, minimum 1.5 A (≥36 W), 100–240 V AC input, 5.5 × 2.1 mm barrel connector (center-positive ⊕), UL/CE/FCC/RoHS certified

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